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熱噴涂設備-噴鋅機-噴鋁機

 

粉末噴涂機系列的

熱噴(pen)砂專用設(she)備(bei)(噴(pen)鋅機,噴(pen)鋁機,噴(pen)鋅鋁碳素鋼(gang)機)國產

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱(re)噴塑產品的(de)過程 :以(yi)兩種電熱(re)鍋(guo)爐(lu)將噴塑原材料(liao)(數(shu)據(ju)線或粉材)加溫,熱(re)膨脹的(de)原材料(liao)型(xing)(xing)成熔融或半熔融情況(kuang)的(de)粒子,這(zhe)個粒子以(yi)降低空氣當中為扭矩以(yi)很(hen)大的(de)運行速度沖(chong)刺并的(de)堆積在基身體表面上,型(xing)(xing)成具備很(hen)大性的(de)噴塑層。

·以作(zuo)(zuo)(zuo)為電熱器鍋爐的(de)不同的(de),可涵蓋點燃(ran)法和電熱器法。往(wang)往(wang)收錄點燃(ran)火(huo)花靜電粉末(mo)(mo)噴(pen)(pen)(pen)涂料、爆炸案靜電粉末(mo)(mo)噴(pen)(pen)(pen)涂料及高速(su)的(de)火(huo)花靜電粉末(mo)(mo)噴(pen)(pen)(pen)涂料(HVOF);另外一個其(qi)中包括(kuo)弧光噴(pen)(pen)(pen)砂(sha)(sha)(sha)加(jia)工(gong)(gong)(gong)制(zhi)(zhi)(zhi)作(zuo)(zuo)(zuo)工(gong)(gong)(gong)藝 及等(deng)化合(he)物噴(pen)(pen)(pen)砂(sha)(sha)(sha)加(jia)工(gong)(gong)(gong)制(zhi)(zhi)(zhi)作(zuo)(zuo)(zuo)工(gong)(gong)(gong)藝 (又分自然壓等(deng)化合(he)物噴(pen)(pen)(pen)砂(sha)(sha)(sha)加(jia)工(gong)(gong)(gong)制(zhi)(zhi)(zhi)作(zuo)(zuo)(zuo)工(gong)(gong)(gong)藝 與水穩等(deng)化合(he)物噴(pen)(pen)(pen)砂(sha)(sha)(sha)加(jia)工(gong)(gong)(gong)制(zhi)(zhi)(zhi)作(zuo)(zuo)(zuo)工(gong)(gong)(gong)藝 )。噴(pen)(pen)(pen)砂(sha)(sha)(sha)加(jia)工(gong)(gong)(gong)制(zhi)(zhi)(zhi)作(zuo)(zuo)(zuo)工(gong)(gong)(gong)藝 加(jia)工(gong)(gong)(gong)制(zhi)(zhi)(zhi)作(zuo)(zuo)(zuo)工(gong)(gong)(gong)藝 對鋁層造成決(jue)定性干擾的(de)是(shi)(shi)噴(pen)(pen)(pen)砂(sha)(sha)(sha)加(jia)工(gong)(gong)(gong)制(zhi)(zhi)(zhi)作(zuo)(zuo)(zuo)工(gong)(gong)(gong)藝 的(de)平(ping)均溫(wen)度(du)(從緊的(de)說,是(shi)(shi)溶滴(di)沖洗(xi)(xi)基(ji)身體(ti)單單從表(biao)面面時的(de)的(de)平(ping)均溫(wen)度(du))和溶滴(di)沖洗(xi)(xi)單單從表(biao)面的(de)極限速(su)度(du)。

·斯(si)特爾熱噴塑料(liao)控制系統主耍在(zai)通信鐵塔、燈桿、公路(lu)橋、水閘(zha)們(men)、運(yun)輸船只(zhi)等的結鋼(gang)結構框架大的面(mian)積機制化防(fang)污及制紙烘缸、柔(rou)印(yin)輥、曲軸等部(bu)件的的表面(mian)損耗的噴塑料(liao)修護,還適(shi)在(zai)電感、電瓷餐(can)飲行(xing)業的電級噴塑料(liao)等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

表層(ceng)性能 Coating function

法律依據加拿大(da)F.N.LONGO對(dui)熱(re)噴砂鍍(du)層的類型技術,鍍(du)層按工作可(ke)包含(han):

1、耐(nai)(nai)腐(fu)損耐(nai)(nai)磨涂(tu)(tu)膜(mo)(mo)。屬于抗黏著受(shou)損、外表面強度疲勞受(shou)損耐(nai)(nai)磨涂(tu)(tu)膜(mo)(mo)和耐(nai)(nai)沖(chong)濁耐(nai)(nai)磨涂(tu)(tu)膜(mo)(mo)。各(ge)舉有些(xie)人的情況還是抗常溫(<538C)磨損情況和抗耐(nai)(nai)高溫(538~843C)輪(lun)胎(tai)磨損鋁層之分。

2、耐(nai)(nai)持(chi)(chi)續(xu)高(gao)溫(wen)(wen)抗鈍(dun)化鍍層(ceng)。這鍍層(ceng)主要包括持(chi)(chi)續(xu)高(gao)溫(wen)(wen)階段(這之中(zhong)有(you)鈍(dun)化積極性、被腐(fu)蝕影響(xiang)氣味、不低于(yu)843℃的沖蝕及熱障)和熔(rong)(rong)融(rong)材料操作(zuo)過(guo)程(cheng)(在當中(zhong)有(you)熔(rong)(rong)融(rong)鋅、熔(rong)(rong)融(rong)鋁、熔(rong)(rong)融(rong)鐵和鋼、熔(rong)(rong)融(rong)銅)所運用的耐(nai)(nai)磨涂(tu)層(ceng)。

3、抗豪邁和(he)浸漬(zi)浸蝕(shi)性(xing)納米涂層。豪邁浸蝕(shi)性(xing)分(fen)為產(chan)(chan)業氣息、鹽(yan)性(xing)氣息、田野氣息等從而產(chan)(chan)生(sheng)的浸蝕(shi)性(xing);浸漬(zi)浸蝕(shi)性(xing)分(fen)為可品飲談(tan)(tan)水(shui)、非可品飲談(tan)(tan)水(shui)、熱(re)談(tan)(tan)水(shui)、食鹽(yan)水(shui)、物理化學(xue)和(he)肉制品生(sheng)產(chan)(chan)等從而產(chan)(chan)生(sheng)的浸蝕(shi)性(xing)。

4、電導和(he)熱(re)敏電容涂膜(mo)。這類涂膜(mo)適用電導、熱(re)敏電容和(he)禁掉。

5、治愈尺碼鋁(lv)層(ceng)(ceng)。宜種鋁(lv)層(ceng)(ceng)采用鐵基(可車削加工與可軸類的冷軋鋼和耐蝕鋼)和稀有廢(fei)金屬廢(fei)金屬(鎳、鈷、銅、鋁(lv)、鈦及許(xu)多人的錳鋼)塑料制品。

6、機械制造器件空隙調整鋁(lv)層。宜(yi)種(zhong)鋁(lv)層可磨。

7、耐藥劑(ji)(ji)學銹蝕涂膜。藥劑(ji)(ji)學銹蝕具有多種各樣酸、堿(jian)、鹽,多種各樣硅(gui)化物物和多種各樣有機質藥劑(ji)(ji)學媒質的銹蝕。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴砂產品類型

產品設備優點 Product features

極速公路弧(hu)光靜(jing)電粉(fen)末噴(pen)涂料機就是(shi)你總部最新發(fa)明設(she)計(ji)的(de)另外一種廠品。它是(shi)以電所產生弧(hu)光為供熱系統(tong),將(jiang)合金不(bu)(bu)銹鋼(gang)絲溶解,以減(jian)少環(huan)境(jing)實現做霧(wu)化及水冷卻,將(jiang)需靜(jing)電粉(fen)末噴(pen)涂料用(yong)合金不(bu)(bu)銹鋼(gang)絲吹成(cheng)微細小(xiao)粒,極速公路噴(pen)向 預工作鑄件表明,得到 理想(xiang)的(de)鍍層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

適于超范圍 Applicable scope

1. 塔桿、鐵(tie)路(lu)橋(qiao)梁、水鑄鐵(tie)閘門、國(guo)際(ji)船舶等鋼架構噴(pen)鋅噴(pen)鋁(lv)防腐蝕。

2. 制(zhi)紙烘缸、彩色印刷輥、曲軸等(deng)鏜(tang)孔面受到磨損的(de)噴涂(tu)料消除(chu)。

3. 電(dian)容(電(dian)容器(qi))、電(dian)瓷(ci)餐(can)飲行業的電(dian)極材料靜電(dian)粉末噴涂等。

4. 工業(ye)鍋爐四(si)管(guan)、制粉體統(離心風(feng)機風(feng)扇葉片及蝸殼)、滾(gun)筒軸、烘缸、軸類、機床等防磨防腐(fu)材料靜電噴涂層(ceng)。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

廣(guang)州POS機參數Model

STR-400

STR-400A

STR-250-D

輸(shu)人(ren)電(dian)流電(dian)壓Input voltage

3相AC380V、50Hz

電機額(e)定(ding)輸出所在輸出Rated output power

18kw

13kw

7kw

固定(ding)電流(liu)大小Rated current

400A

300A

250A

傷害輸出(chu)功率Output voltage

21~45V

18~42V

14~36V

 

額定(ding)負載率Load rate

60%

的電(dian)壓(ya)改善(shan)級數(shu)Voltage regulation series

粗、細調各3檔、共9檔

內部空間(jian)面(mian)積Envelop dimensions

600×460×850

凈重Weight

215kg

195kg

140kg

絕緣層登(deng)級(ji)Insulation class

E

 

基本枝(zhi)術數據 Main technical parameters

靜電粉末噴涂的材料

Spray materials

電子線直徑不低于

Wire diameter(mm)

通用上班電流量

Common working current(A)

負載工作電壓

load voltage(V)

選則空氣質(zhi)量(liang)帽口徑規(gui)格的

Choose air hat caliber(mm)

噴塑速度

Spraying efficiency(kg/h)

鋅(xin)絲(si)Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

金(jin)屬(shu)絲Copper wire

2.0

150-200

35-40

7-8

18

高合(he)金鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹鋼管條Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅(xin)鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫鎂合金絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套裝置由(you)高電弧焊接(jie)焊接(jie)噴槍、電弧焊接(jie)焊接(jie)粉末噴涂交流電源(yuan)分為。另需配(pei)合(he)裝置:大氣(qi)擠壓機、氣(qi)空氣(qi)濾芯、放(fang)絲盤(pan)架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

環境壓為

Air pressure

填寫主機電源

Input power

輸送電率

Output power

輸(shu)出的電壓滿載(zai)的電壓

Load voltage output

電原承重

Power weight

更改相電壓

Adjusting voltage

>0.5Mpa

380V(三相電)50HZ

16KW

18-44V

178kg

0-24V

 

運(yun)用一體化式電(dian)控系(xi)統氣、電(dian)轉換開關(guan),操作的更有利,可滿足長相距登高課外作業。

阿爾法粒子著陸(lu)轉速達420m/s這些(xie)。

徑向氣旋時速達(da)600m/s。

鋁層(ceng)積聚率超過75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍承重

Gun weight

大氣經濟壓力

Air pressure

冷空氣耗損量

Air consumption

送絲吸引力

Send silk gravity

變頻調速位置

Speed range

導入電壓電流

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

有級調壓

≤24V(直流變壓器)

 

涂裝設(she)施設(she)備(bei)產品系列

1、電孤噴涂料機主要(yao)是代替鋼設備(bei)構造(zao)的大空間防水及有損(sun)壞或制作操作失誤的部件界面修復(fu)能力和(he)提純(chun)電容(電容器(qi))導電鋁層等。

2、其(qi)主要靜電噴涂資料:鋅、鋁等。

3、利(li)用(yong)各種不同制造標準的制造是需要,該電弧放電噴(pen)槍可(ke)開(kai)始固(gu)定在數控(kong)上對游戲規則的大工件表面開(kai)始噴(pen)砂(sha)。

4、常用(yong)(yong)拉(la)式弧光噴槍,推式弧光噴槍也能夠(gou)讓用(yong)(yong)。

5、該外(wai)接電源(yuan)將噴(pen)槍(qiang)工作狀(zhuang)況有效控制、送絲調(diao)速器、有機(ji)廢氣氣體導壓管集通(tong)身是很(hen)好(hao)的脈沖噴(pen)噴(pen)塑產品。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

焊弧靜電粉末噴涂:
電孤電子線噴塑就是項緊密聯系了電孤焊接施工工藝的簡約性和輕便性的熱噴塑水平性,僅僅美麗的外層正確處理水平性現實的上能能在一點活動場地便宜地便用。另一方面,電孤噴塑系統性的上料業務能力使之能能理想化地選用于大面積外層正確處理的場所,諸如新型建筑設計的鋼結構網架設計和新型輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
焊弧放電焊接數據線熱噴漆料工藝流程將數據線恢復原狀熱分解、吸霧,并將液滴噴涌到部件的表面層。該工藝流程在適用焊弧放電焊接微波加熱,而如果不是在適用氧-能源火花煤氣合金金屬。在兩只多線體統里,焊弧放電焊接激活兩只填裝了需噴漆料工藝流程成分的數據線反相極頭,數據線的交疊點可以直接地位在文件壓縮環境噴涌頭正前方,當焊弧放電焊接形成的熱能量熱分解數據線,噴涌頭將熔融液滴淋到部件的表面層。設備送料器將有兩種數據線持續不斷打入保持焊弧放電焊接噴漆料工藝流程和煤氣文件的提供。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是種種零件防護衣、防蝕的機 。為以避免零件漆層的空氣氧化,已往一半都選擇涂料呵護,其防蝕期限一半在3-5年,所以可以往往性實施返修、新車大保養,耗掉大量的人資倚重。現選擇零件漆層噴砂后噴鋅、再在噴漆的加工工藝多加呵護,防蝕期限大約30年這些沒有新車大保養。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。